Never underestimate the importance of the mining industry. I never do, but I know that many people do, including some within our industry.
The world has an insatiable demand for metals and minerals, and the mining industry is the great feeder- without it no other industries could survive. It has become a cliché, but it is a fact that everything we touch is either mined or grown.
The massive demand for minerals has meant that the mining industry has changed enormously from the activities of the late 19th and early 20th centuries. Ores then were fairly easy to treat. In the 19th century Cornwall was the world's largest producer of copper and tin. Copper ores were of very high grade and could be concentrated for the smelter by simple hand sorting, tin ores being treated by crude gravity concentration. The increasing demand after the industrial revolution, however, meant that the 'easy' ores were becoming worked out, and the ores available were becoming more and more difficult to treat. There was an urgent need to develop a new process for concentrating these ores, as simple gravity processes were not up to the job.
The great saviour of the mining industry was froth flotation. Engineers at Broken Hill in Australia had been working on this since 1901 to enable extraction of huge quantities of zinc in the tailings dumps. It was also independently investigated by Guillaume Delprat of BHP, and Charles Potter, a brewer from Melbourne, who each patented processes to recover zinc from gravity tailings by adding acid to hot carbonate mineral slurries to generate carbon dioxide to float the minerals. Delprat's process worked succesfully at Broken Hill for many years, and there were various other attempts to use hydrophobicity, involving film flotation, which had been developed in the late 19th century, but the invention of modern flotation is attributed to Francis Elmore, who patented a vacuum flotation process in 1904, which was used in the Zinc Corporation plant for 6 years.
The first recognisably "modern" flotation technique had been patented in London in 1903 by Sulman and Picard, and this used air bubbles formed by forcing compressed air through holes in the cell, but it would be years before such pneumatic cells would be commercially used. By 1908 flotation was working well for bulk flotation of zinc tailings, but the search was then on for means of treating primary sulphides, which led to the development of xanthate collectors, selective activators and depressants, and, as they say (another cliché), "the rest is history".
Just as it is impossible to overestimate the importance of the mining industry so it is impossible to overestimate the value of froth flotation to modern society. How would we economically produce the metals and minerals that modern society cries out for without this process, which I have always referred to as the most important technological development since the discovery of smelting?
As the available ores become leaner and more complex, so flotation must continue to adapt to effectively deal with them, so research both into the physical and chemical aspects of flotation (see also posting of 6th March) continues unabated. There will be many very large scientific conferences taking place around the world this year, some with thousands of delegates, but few will be more important to society than the relatively small one which takes place in Cape Town in November- it is Flotation '17.
Flotation '17 will be the 8th in MEI's flotation series, and as always will attract the leading players in this field, researchers, equipment manufacturers, reagent companies and operators. Keynote lectures will be given by distinguished scientists, Prof. Roe-Hoan Yoon from Virginia Tech, USA (posting of 16 June 2016) and Dr. Bill Johnson from Mineralis Consultants, Australia (posting of 15th August 2016).
Intense discussions at Flotation '15 |
There is now a final call for abstracts. If you would like to present a paper at the conference, please submit a short abstract no later than the end of May. Papers presented at the conference will be considered for publication, after peer-review, in a special flotation issue of Minerals Engineering.
If you have any interest in flotation, you must be at the beautiful Vineyard Hotel in November! Take a look at the report on Flotation '15.
Delegates relaxing at Flotation '15 |
Twitter @barrywills #Flotation17
Great Hook!! It will be fascinating to see developments re expanding the capability of the flotation process. Thanks,
ReplyDeleteRobert Seitz, Arizona, USA
It is good on you,Barry to bring back to the notice the great beginning of flotation and the intuition and or inspiration with which the concept of floating was thought and done by those pioneers;l let us salute them,once again.
ReplyDeleteYes, we need another paradigm shift in thinking to move forward. As I mentioned during my talk at J.K.Centre,six months ago, ,let us think of selectively coating the particles in a dry state so that wanted or unwanted respond to magnetic separation so that the beneficiation is carried out in dry state i.e. surface modifiers in dry process.In Prof.Yoon and Bill you picked two greats , whose contribution to flotation practice is well respected.
Good start to a New Era of Flotation.
Rao,T.C.
You picked two noted mineral engns who made significant contributions to flotation relevant to industry
Dear Barry, Dear Mineral Processing colleagues,
ReplyDeleteof course we're looking forward to this wonderful flotation event and thought it might also be worthwhile mentioning that the flotation process will celebrate its 140th birthday on July 2nd this year. It was that day in 1877 when August and Adolph Bessel patented the first flotation process related to the beneficiation of graphite from a mine in south east Germany which is still in operation today. It is such an interesting patent of only one page which I still show my students because it indeed contains all important aspects of a modern flotation process (if interested I can send it out and even translate it to English to share with our wonderful Mineral Processing community). A fun part of the patent is the list of "flotation reagents" to be used. The Bessel brothers produced crucibles made of graphite in the city of Dresden in Saxony Germany close to our institute, the HIF (Helmholtz-Institute Freiberg for Resource Technology), yet the company went out of business in the early 20th century. My team will be eager presenting our latest findings in November in Cape Town for there are still so many unknowns in this heterocoagulation process of froth flotation we all love so much. And it has been so much fun the last two conferences (ever since we existed) to get in touch with the world-wide experts both in fundamental science and applied flotation engineering.
Greetings from Freiberg, Germany, Martin Rudolph
Many thanks for this Martin. I was completely unaware of the 1877 patent. Just goes to show that the "invention" of flotation cannot be attributed to a single person. There was much going on after the Industrial Revolution to make feasible the mining of the increasingly difficult ores. I greatly look forward to seeing you and your highly professional team in Cape Town once again.
Deleteand, yes, it would be great if you could translate the 1877 patent- I am sure many people would be very interested!
DeleteHi Dr. Martin,
DeleteI am interested to have a scanned copy of the original patent and its translation. You may sign on the translation for record purpose.
Thanks,
DMR Sekhar
dmrathnasekhar@gmail.com