Monday, 31 July 2023

July summary: a good month to be out of Europe

Our brief visit to Birmingham at the beginning of the month was of particular interest for its social history. Birmingham was the first major manufacturing city in the world and its many inventions fed the industrial revolution. As the city grew, however, many of its workers and their families lived in poverty and it was sobering to visit the remaining back-to-back terraced houses and to spend a whole day in the Black Country, so named because of the smoke from the many thousands of iron-working foundries and forges in the 19th century and the working of the many coal seams in the area. Dudley is in the heart of the Black Country and I would highly recommend a visit to the Black Country Living Museum, the highlight of our few days.

The early 20th century village in the museum

From Birmingham we took the long train journey back to Cornwall, in time to finalise and publish the provisional programme for Flotation '23 which is shaping up to be the biggest flotation conference ever. The conference programme contains four high profile keynote lectures, beginning with Prof. Graeme Jameson, the only member of our profession who is a Fellow of The Royal Society. He is 87 years old this year and will be speaking of his lifetime in flotation research and innovation. Early in the month there was a flotation symposium in his honour at the University of Newcastle, Australia, with many eminent speakers, seen in the photo below. The conference was attended by 130 delegates from 10 countries and we are pleased that many of these will be at the MEI Conference in Cape Town. 


July was the first month in seven years when we could say that we were pleased not to be in Europe! Record high temperatures and wildfires brought misery to locals and tourists in southern Europe, particularly Greece, Italy and Spain and while those countries suffered temperatures in the mid 40s, here in Cornwall the temperature rarely soared above 20C. Jon and Kathryn and family paid a brief visit late in the month, and the children witnessed a gigantic cruise ship leaving Falmouth Harbour on a balmy evening. The Spirit of Discovery is, at 236m length, the longest ship ever to dock at the harbour's County Wharf.

On the day that they returned to Luxembourg Amanda and Richard left for a short break to celebrate her birthday on the Isles of Scilly, arguably the most beautiful area of Cornwall, arguably the most beautiful county in England. And all the time the fires and temperatures in southern Europe remained unabated.



Finally it was good to see Anna Vanderbruggen with her 2022 MEI Young Person's Award, which she was not able to receive at the recent Sustainable Minerals '23 conference. Thanks to her nominator Martin Rudolph, who collected the award on her behalf in Falmouth.

@barrywills



Friday, 28 July 2023

Recent comments

There have been comments on the following postings since the last update:

Falmouth '23 is only 10 days away
Magical Botswana: Savute and the Okavango Delta
Comparing the world's three greatest waterfalls
A brief day out at Oliver Tambo Airport, Johannesburg
Biomining '23: a summary of the technical presentations
Sustainable Minerals '23: a summary of the technical presentations
Birmingham- the hub of the industrial revolution
In memory of Richard Mozley and his wonderful machines
10 good reasons to spend some time in Cape Town
July Cornish Mining Sundowner: New electric car battery factory is great news for Cornwall's lithium companies
MEI and Twitter

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Monday, 24 July 2023

Flotation '23: the biggest flotation conference ever

We are pleased to announce that the provisional programme for Flotation '23, which will be held in Cape Town in November, has now been published. With around 180 papers scheduled for presentation in oral and poster sessions this will be the biggest conference ever specialising in flotation, the minerals industry's most important unit operation, which continues to evolve and innovate to meet the challenges of ever decreasing ore grades and complexity, and to supply the critical minerals needed to feed the green revolution. This will be a welcome return to MEI's face-to-face flotation conferences since Flotation '19 in Cape Town.

Included in the 4-day programme will be four high-profile keynote speakers and, as with all MEI Conferences, plenty of time will be made available for networking, with sundowners in the beautiful Vineyard Hotel Gardens, an informal dinner at Cape Town's Gold Restaurant, and long coffee and lunch breaks in the exhibition and poster area. The Sunday afternoon Welcome Wine Reception will also be held in the exhibition area.

Sundowner at Flotation '19
Lunch at Flotation '19

Exhibitors at previous MEI conferences have found the combined conference-exhibition has provided them with a more relaxed setting than the hurly-burly of a major trade show, and many have found the returns on the cost of their stand to be considerably higher. If you would like to exhibit, please contact us as soon as possible, as currently only three booths remain available.

Registration is now open, and we advise you to reserve your accommodation as early as you can. If you wish to stay at the Vineyard Hotel, a booking form can be found on the conference website.

We thank all our sponsors for their support, our latest being Ausmetec, an Australian owned company who developed, manufactures  and researches the unique ProFlote™ technology, a magnetic conditioning technology that selectively aggregates paramagnetic minerals.  Magnetic aggregation of minerals such as chalcopyrite has been shown to selectively increase flotation recoveries by > 1%, and this will be the subject of a paper at the conference.

We look forward to welcoming delegates from around the world to this major event.

#Flotation23

Friday, 21 July 2023

July Cornish Mining Sundowner: New electric car battery factory is great news for Cornwall's lithium companies

I have cursed the fact many times that, due to Brexit, we are no longer in Europe but this week I am more than pleased to be isolated in the UK. Countries such as Greece, Spain and Italy are suffering record high temperatures, well over 40C, but it was a pleasant 20C last night at Falmouth's Chain Locker, with a good attendance despite there being no trains into Falmouth due to yet another rail strike, and there were a few surprises.

Dominic Conybeare and Garfield Stuart, of Wardell Armstong, with
Dean Eastbury, former publishing manager of Minerals Engineering
A rare reunion of the CSM Association past and present secretaries,
Carol Richards (present), Mary Shepherd (1997-),
Linda Shimmield (1987-) and Claire Yelland (2005-)

There has been great news for Cornwall and South-West England this week. Earlier in the week Jaguar Land Rover-owner Tata confirmed plans to build its flagship electric car battery factory in the county of Somerset, next door but one to Cornwall. The new gigafactory, at 40GWh, will be one of the largest in Europe and will make batteries for Jaguar Land Rover vehicles such as Range Rover, the Defender and the Jaguar brands. The plan is to supply other car manufacturers as well, with production at the new factory due to start in 2026.

The plant at Bridgewater will be Tata's first outside India and, it is hoped, will help the car manufacturing sector transition from petrol and diesel to making electric vehicles. It is hoped that the Tata battery investment will open the door to further battery investments in the UK, which currently only has one plant in operation next to Nissan's Sunderland factory, and one barely on the drawing board in Northumberland. Another proposed battery manufacturer, in the north east of England, Britishvolt, went into administration earlier this year.

Batteries typically account for more than half of the value of an electric vehicle, so a reliable supply is expected to be vital for the future of the UK car industry, so this is great news for the UK's only home-grown source of lithium, Cornish Lithium in west Cornwall and British Lithium in the east near St. Austell, only 120 miles from the new factory.

It was good to discuss this with Alex Newns, Minerals Technology Manager at Imerys Minerals Ltd. Imerys is a French multinational company which specialises in the production and processing of industrial minerals and operates the china clay mines in the St. Austell area of East Cornwall. A few weeks ago Imerys acquired an 80% stake in British Lithium, based in the same area, the transaction bringing together Imerys’ expertise in mining, R&D and process development capabilities, as well as its lithium mineral resources, with British Lithium’s bespoke technology and state-of-the-art lithium pilot plant, which recently produced battery-grade lithium carbonate.

Since 2017, British Lithium has carried out drilling and exploration on Imerys-owned land in Cornwall and developed a unique process and pilot plant to produce battery-grade lithium carbonate. It received financial support from Innovate UK, UK's national innovation agency, and the Automotive Transformation Fund, a funding program to support the electrification of vehicles and their supply chains in the UK.

Mineral resources are estimated at 161 million tonnes at a grade of 0.54 % lithium oxide. These resources give sufficient confidence to target a life of mine exceeding 30 years at a production rate of 20,000 tonnes of lithium carbonate equivalent per year, potentially enough to equip 500,000 electrical vehicles per year, by the end of the decade, meeting roughly two-thirds of Britain’s estimated battery demand by 2030 when all UK car manufacturers convert to electric vehicles.

The venture has been approved by the UK Government and will reduce the UK’s and Europe’s dependence on critical raw materials imports, thus contributing to the achievement of the European and British climate change targets and the creation of the first fully integrated regional electrical vehicle value chain. The combination of this and Imerys' lithium project in France would make Imerys the largest integrated lithium producer in Europe, representing more than 20% of the announced European lithium output by 2030.

The project will generate new job opportunities and foster economic growth in Cornwall. It builds upon Imerys’ deep commitment to the UK and cements its position as a mainstay of the Cornish economy. Today, the Group employs 1,100 people across the UK, of which 830 are located in Cornwall, including five world-class open-pit mine sites in Cornwall and Devon. The project will also build upon British Lithium’s entrepreneurial spirit and committed team, who we were pleased to have well represented at last month's Sustainable Minerals '23 in Falmouth.

This is all great news for Cornish Mining and appropriately the next UK Mining Conference will be held in Falmouth in September.   

However, one of the big issues facing the industry is the recruitment of young people, so it was good to hear that the Camborne School of Mines Degree Apprenticeship Team hosted the first cohort of Mine Management degree apprenticeship students this week for a residential on the Penryn campus, ahead of their September 23 start date. The students are photographed below visiting Cornish Metals Inc. at the South Crofty mine in Camborne, learning about the history and current developments leading to its restart. Dewatering of the old mine is now well underway with a 2nd submersible pump having been installed this week.

And there was interesting news that in South Africa, Northern Cape copper mining and marketing company Copper 360 is launching a mining school in the Northern Cape, modelled on how Cornwall's CSM does things. Skills development, first and foremost, is Copper 360's immediate target, along with helping to reduce youth unemployment.

The aim initially is not to train mining engineers and confer degrees and diplomas, as other institutions do that. The primary aim is to transfer knowledge and skills within a short period of time to young people who do not have a skill or a job. A sampler, for instance, can be trained within three or four months with a certificate, giving that person value and mining companies would not have the frustration of absorbing a person and then having to train that person. It will be done at the school and that person can then go out and look for a job but he or she has then got a skill that they can use in the industry. More information on this interesting project can be found here.

There is always something of interest to discuss at the mining sundowners, and the next one, at the Chain Locker, will be on Thursday August 24th, from 5.30pm. This is a week later than originally scheduled, as Falmouth will be heaving in the week preceding due to the start of the Tall Ships Race.

@barrywills

Monday, 17 July 2023

Mill Circuits '24: a first announcement and call for abstracts

Last week we announced Physical Separation '24, which will be held in Cape Town next June. Now we are pleased to announce that Mill Circuits '24 will immediately follow Physical Separation '24 at the Vineyard Hotel.

As we enter the 4th industrial revolution, the 'green' revolution, mineral processing is recognised as one of the most important technologies in satisfying the increasing demand for all metals, particularly those that are critical in the manufacture of renewable energy sources, and for electric vehicles. 

There are tremendous challenges facing mineral processors and processes such as gravity, flotation and magnetic separation will need to be integrated more in future as ores become more complex, and how mineral processing will evolve in the future will be the subject of the papers at Mill Circuits '24.

As the demand for resources continues to increase, and amidst growing challenges of processing complex ores while minimising energy and environmental impact, we are entering an exciting time for innovation in mineral processing. Innovation in individual unit operations is complemented by innovative approaches to the entire mineral processing flowsheet, from rearrangement of an existing circuit to a new approach for a greenfield development.

This conference invites papers on new approaches to mineral processing circuits, whether through design, modelling, optimisation or operation. This includes integration of unit operations (e.g. comminution and flotation), novel flowsheets that incorporate new equipment and new approaches to optimising circuit design.

There is now a first call for abstracts, which should be submitted online by January 31st.  If accepted for presentation, authors will be asked to submit extended abstracts, which will be available on-line as open access. After the conference authors will then be invited to submit final papers for peer-review to Minerals Engineering, all accepted papers being compiled into a virtual special issue of the conference.

MEI's Media Partners are International Mining and Minerals Engineering, and our Industry Advocate is the Critical Minerals Association.

#MillCircuits24

Sunday, 16 July 2023

MEI and Twitter

Twitter owner Elon Musk has changed the rules to prevent unregistered Twitter users from viewing tweets. This means that the MEI news feeds to the blog and MEI Online are unfortunately no longer available, so I would suggest that if you would like to keep up to date with all the international mineral processing news you should register and follow:

@MEIOnlineNews for international mineral processing news

@MEIConferences for the latest updates on MEI Conferences

@barrywills for the above plus other activities.