Monday, 15 September 2025

Advancing Process Understanding through Particle-Based Separation Modelling

Mineral beneficiation involves particle-specific processes, where performance is strongly influenced by the microstructural characteristics of individual particles. Ores currently being mined often exhibit high complexity, with fine-scale mineral intergrowths and diverse gangue associations that hinder separation. Within the field of process mineralogy, automated mineralogy has advanced the characterisation of such features, providing detailed particle-level data. However, these data are frequently summarised into bulk distributions (e.g., mineral composition, particle size, or liberation degree of the ore mineral) resulting in the loss of critical particulate information. Since particles are unique in size, shape, and mineral association, reliance on aggregated properties may oversimplify the relation between processing behaviour and ore microstructures, leading to incomplete or biased process interpretations.

In a keynote lecture at next year's Process Mineralogy '26, Lucas Pereira, of the Helmholtz Institute Freiberg for Resource Technology, Germany.  will highlight the use of data science techniques to exploit full-resolution particle datasets from automated mineralogy, namely particle-based separation models. The usefulness of this technology, both for forecasting and for understanding separation processes, will be illustrated by a series of case studies dealing with complex ores.

Lucas Pereira is Group Leader at Helmholtz Institute Freiberg. He develops particle-based separation models that transform high-resolution mineralogical data into practical solutions for industry. His research interests lie at the intersection of digitalisation, data analytics, and process modelling in the minerals sector and he is passionate about exploring the potential of machine learning and data-driven approaches to improve our understanding of complex systems and drive technological advancements.

#ProcessMineralogy26

Thursday, 11 September 2025

Welcoming the World’s Largest Gold Mining Company to Flotation ’25

We are very pleased to announce that the world’s largest gold mining company, Newmont Corporation, will be joining us again as a sponsor of Flotation ’25.

Newmont has previously supported two of our online conferences during the Covid years, Biomining ’21 and Flotation ’21 and were sponsors of Flotation '23 in Cape Town.

Founded in 1921 and headquartered in Greenwood Village, Colorado, Newmont is not only the global leader in gold mining but also produces copper, silver, zinc, and lead. Following its acquisitions of Goldcorp in 2019 and Newcrest in 2023, Newmont has significantly expanded its global footprint, operating mines across North America, Latin America, Africa, Australia, and Papua New Guinea.

Guided by its mission to create value and improve lives, Newmont is committed to safety, integrity, inclusion, sustainability, and responsibility and at Flotation '25 a joint paper from Newmont and the University of Queensland will highlight the potential of oxidised starch as a green, selective, and cost-effective pyrrhotite depressant in gold-copper flotation.

We look forward to welcoming Newmont’s representatives to Cape Town in just two months’ time.

#Flotation25

Monday, 8 September 2025

Could peptides lead to a new mineral processing paradigm?

Peptides are short chains of amino acids, the same building blocks that make up proteins. While proteins can be hundreds or thousands of amino acids long, peptides are usually between 2 and 50 amino acids in length. They have medical and therapeutic uses and can be used to fight bacteria, viruses, and fungi by disrupting their membranes, and certain peptides are being explored as targeted drug carriers or inhibitors of cancer growth.

But could peptides have the potential for a new paradigm in mineral processing? Traditional mineral processing relies heavily on physical separation methods and harsh chemicals which are effective but environmentally challenging. Peptides, because of their specificity, tunability, and mild operating conditions, could provide a biomolecular alternative or complement to these methods.

We first heard mention of peptides in mineral processing seven years ago at Biohydromet '18 in Namibia.  Robert Braun, of Helmholtz Institute Freiberg for Resource Technology, Germany, highlighted the potential of artificial peptides that are able to bind metal ions and combine unique sensitivity and high specificity.  He described the development of peptide-based biosorptive materials for heavy metal removal, including identification, adaptation and characterisation of specific peptides binding nickel and cobalt. The study provided a system that can be adapted to other materials and knowledge about the nature of metal-peptide interaction, which he predicted might lead to the discovery of novel metal-interacting biomolecules, e.g. enzymes and peptides.

At Sustainable Minerals '18 which followed, Robert's colleague, Sabine Matys, looked at the development of metal ion binding peptides using phage surface display technology, a powerful laboratory method used to study protein-protein, protein-peptide, and protein-DNA interactions.

At Flotation '21, Wonder Chimonyo, of The University of Queensland, examined the potential of new peptides as biocompatible alternatives to amine collectors in iron ore flotation and at Flotation '23 Mayeli Alvarez Silva, a researcher at Corem, Canada, presented the development of novel bio-collectors for sulphides, specifically chalcopyrite. Testwork on chalcopyrite and quartz proved the effectiveness of the peptide-base collectors comparable to xanthate. Mayeli concluded that the work opened interesting alternatives in the selection and development of peptide-type collectors (or depressants and other reagents) having great affinities towards different minerals.

Also at Flotation '23Lam Ian Ku, of Australia's JKMRC presented a paper, co-authored by Chun-Xia Zhao, of the University of Adelaide, on the separation of arsenic minerals in flotation using a novel peptide collector, concluding that the findings will contribute to the ongoing effort of the mining industry to process complex ores efficiently, while minimising the environmental impact.

There are challenges, however, in the use of peptides. Synthesising peptides cheaply enough for bulk mineral processing is a barrier, though biotech advances are rapidly reducing peptide production costs. Many peptides degrade in harsh pH, temperature, or chemical conditions, so would need stabilisation strategies and replacing entrenched flotation reagents requires not just performance gains but also regulatory acceptance and operational compatibility.

However, peptide-based technologies could reduce reliance on toxic chemicals, enable selective, low-energy, water-based processing and allow recovery of critical minerals from low-grade ores and mine waste, opening new possibilities in the circular economy of metals.

A central core to this work is the ARC Centre of Excellence for Enabling Eco-Efficient Beneficiation of Minerals (CoEMinerals), where researchers at the University of Adelaide are developing designer peptides and proteins tailored for specific mineral binding and flotation applications, mimicking cancer-targeting drug logic to "fit" specific mineral surfaces like a jigsaw puzzle

Led by Professor Chun-Xia Zhao and Dr. Guangze Yang, the team uses phage display technology to discover peptide sequences that bind selectively to target minerals. They characterise how these peptides perform under varying conditions such as pH, temperature, salinity, and sequence modifications.

Prof. Chun-Xia Zhao

This research demonstrates how biologically inspired molecular tools can offer highly selective, sustainable, and scalable alternatives to traditional mineral processing methods. The peptide-based platform holds potential for revolutionising how we extract critical minerals, especially from complex ores and tailings, while significantly reducing the environmental and economic costs.

Prof. Zhao's team has applied learnings from multiple scientific disciplines to mimic how a cancer-targeting drug finds cancer cells but in this case finding a one-in-a-billion peptide molecule targeting a given mineral or metal. This advancement has the potential to unlock the equivalent of a ‘DNA code’ for every mineral and metal on Earth and revolutionise mineral processing. It also heralds environmental benefits.

We are extremely pleased that Prof. Zhao will be presenting a keynote lecture on developments in this field at Critical Minerals '26 in Cape Town.

Prof. Zhao is a Leadership Fellow in the School of Chemical Engineering at the University of Adelaide, and the Deputy Director of the Australian Research Council (ARC) Centre of Excellence at the university. She has built extensive collaborations with scientists at top universities such as Harvard University, Brown University, etc. She serves as Editor and Editorial Board member for several journals.

Prof. Zhao will show how bioinspired molecules can selectively separate valuable metals and minerals, including precious metals and rare earth elements. This approach offers broad applicability, from primary mineral separation to urban mining applications such as recycling photovoltaic panels, magnets, and batteries. delivering significant environmental, economic, and operational benefits. She will demonstrate the transformative potential of biomolecule-based separation strategies to redefine the future of mineral processing and resource recovery.

#CriticalMinerals26

Thursday, 4 September 2025

Meet a flotation legend, Graeme Jameson, at Flotation '25

Travelling from Newcastle, Australia to Cape Town is a very long haul but we are pleased that Prof. Graeme Jameson has decided to make the trip to Flotation '25 in November as he says that the conference "looks like it will be the best one ever". Graeme will be accompanied by his grandson Sam, as he was at Flotation '23. Sam is now a third year chemical engineering student at Newcastle University and has spent a gap year working with Graeme in his lab.

Flotation '25 is the 12th in the MEI series, and Graeme has missed only one, due to a family commitment. Flotation '25 will be a special one as all three of his inventions, the Jameson Cell, the Concorde Cell and the NovaCell will be profiled, and for the first time all three companies holding licenses for the cells, Glencore Technology, Metso and Jord International, will be present as sponsors. Immediately prior to the conference welcoming function Glencore Technology will be running a short workshop on the future of the Jameson Cell. Last month Glencore celebrated the installation of the 500th Jameson Cell worldwide, at the New Afton gold and copper mine in Canada.

Flotation '25 will be a great opportunity for young flotation scientists and engineers to meet a legendary figure in flotation technology. He is very approachable, having spent much of his career as a professor at the University of Newcastle, where mentoring students was central to his work. His former students speak highly of his willingness to listen and encourage fresh ideas and he has a track record of engaging with younger generations, not just with industry veterans. 

Prof. Jameson in discussion at Flotation '17

Another great reason to be at Flotation '25!

#Flotation25

Sunday, 31 August 2025

August summary: autumn approaches after a long, hot summer

Ten years ago the then publishing manager for Minerals Engineering, Dean Eastbury, and I hiked the strenuous 7 and a half miles of coast between Mevagissey and Charlestown, one of the hardest sections of the south Cornwall coastal path (posting of 20 June 2015). 

We didn't spend much time in Charlestown, apart from downing a couple of well-earned pints at the Pier House Hotel, but at the beginning of this month Barbara and I visited the village and walked around the famous Georgian harbour, purpose built for shipping copper and importing coal, The port handled 40,000 tons of copper between 1810 and 1813 and later became a hub for exporting china clay until the 1990s.

Due to its modest scale, Charlestown escaped large-scale modernisation and retains much of its original Georgian character, Today it is one of the finest preserved 18th‑century harbours in the UK, making it a prime film location, appearing in productions including Poldark, Alice in Wonderland, The Onedin Line, Dr Who and The Eagle Has Landed.

After a brief look around we headed north on the coastal path for an uninspiring short walk to Carlyon Bay and an equally uninspiring lunch at the Carlyon Bay Hotel.

Meanwhile Jon and family were camping in France, at the base of the famous Alpe d'Huez, the most legendary and iconic climb in the Tour de France. The 13.8 km climb has an average gradient of 8.1% (a maximum of 10.8%), with 21 hairpin bends. Too much for Jon to resist, of course, so he rented a road bike and, having cycled up Alpe 'd'Huez 9 years ago, took the 50 km route from Bourg d'Oisans with the tougher climb up Col de Sarenne and down Alpe d’Huez, a spectacular and challenging loop that combines stunning Alpine scenery with a mix of remote, quiet roads and iconic Tour de France terrain. 

He almost gave up 2 km from the summit at 1,999 m. but the final stretch of the 22 km climb, which is exposed and scenic, gave dramatic views of the surrounding mountains and glacial valleys. This part of the route was used in the 2013 Tour de France, where riders climbed Alpe d’Huez twice with a descent over Col de Sarenne in between!

Back in Cornwall Amanda has, as always, been rowing with the Helford River Gig Club and on the 13th of the month they rowed out of the river into Falmouth Bay where Amanda took this great photo of the RAF's Red Arrows bursting from the clouds for their display over nearby Gyllyngvase beach, the highlight of Falmouth Week (posting of 14th August).

It's always good to welcome visitors to this beautiful part of the world and two days ago I met up with Natalie Dormer and family, who were visiting UK from Australia.  Natalie graduated in minerals engineering and extractive metallurgy from Curtin University in 1999 and has worked in the processing of iron ore, nickel and gold, as well as within many site metallurgical laboratories, and has managed a commercial metallurgical laboratory. For the past 3 years she has been a senior consultant with Lithium Consultants, Australia, after over 3 years as a metallurgist with Metso Outotec.

With Natalie, mining engineer husband Damon and children Brooke and Will
And a tranquil scene to end August. Amanda catching the sunrise in Falmouth Bay as autumn approaches and a long hot summer comes to an end.

Thursday, 28 August 2025

Professor Sun Chuanyao: 1944-2025


Sad news in from China of the death on August 21st of Prof. Sun Chuanyao, one of the intellectual giants of mineral processing in modern China. He played a key role with Professors Wang Dianzuo and Han Long in the organisation of the impressive XXIV IMPC Congress in Beijing in 2008 and served on the IMPC Council from 2008-2016.


With Han Long and Sun Chuanyao in Santiago, Chile, 2013

He obtained his bachelor’s degree in mineral processing from Northeast University in 1968, and later earned a master’s degree from the Beijing General Research Institute of Mining and Metallurgy (BGRIMM) in 1981. He was a long-time leader of BGRIMM. one of the sponsors of Flotation '25. He joined BGRIMM in 1981 and served as Vice-President and then President until 2007, later continuing as a senior academic/consultant.

Prof. Chuanyao was an academician of the Chinese Academy of Engineering, was Director of Mineral Processing Academic Committee of China Mining Association, Director of Mineral Processing Technical Committee of Nonferrous Metals Society of China, and Director of State Key Laboratory of Mineral Processing.

He was a pioneer in developing groundbreaking concepts such as "genetic mineral processing", "harmonious processing", "intelligent processing", and "green processing." He advanced methods for processing complex polymetallic ores including tungsten, bismuth, molybdenum, lead-zinc, copper-nickel, lithium-beryllium-tantalum-niobium and iron. He developed new flotation theories grounded in silicate mineral crystal chemistry, significantly enhancing separation efficiency.

He led the celebrated "Shizhuyuan method", a decade-long national scientific and technological initiative that innovatively tackled complex tungsten-bismuth-molybdenum ore processing using full-flotation flows and self-developed chelating collectors, marking a major technological leap in tungsten flotation. He invented the asynchronous mixed flotation method, achieved multiple advances in Pb-Zn separation techniques, introduced electrochemical control in flotation engineering, and pioneered flotation of low-grade lithium ores.

His passing concluded a remarkable career that profoundly shaped modern mineral processing in China. His pioneering work continues to define the direction of mineral processing in China and beyond.