Sunday, 29 September 2024

September summary: 50 years in Cornwall and the Fall in Washington

September is a special anniversary for me, as 50 years ago this month I began my 22 year stint at Camborne School of Mines. CSM was totally autonomous then, with no pressure to carry out research or to publish. The merger with the University of Exeter was 19 years away.

When I was growing up in northern England, Cornwall was a remote and exotic place, a land of smugglers and pirates, with tales of ships wrecked on its wild and rugged rocky coast. I never dreamt that one day I would actually live in this mystical place and be able to show the ‘birthplace of modern mining’ to minerals engineers from around the world.

In the first week of the month Linda Shimmield, the founding secretary of the CSM Association, invited past members of CSM staff for afternoon tea in Falmouth, and some of the 'golden oldies' can be seen on the photo below.

Back row: Barry Wills (Mineral Processing), Jim Harrison and John Hills (Caretaking),
Bob Pine (Rock Mechanics and former Director), Phil Oliver (Mining),
Linda Shimmield (former CSMA Secretary)

Front Row: Barbara Wills, Carol Richards (former CSMA Secretary), Joan Oliver,
Maureen Atkinson (wife of the late Keith Atkinson (Geology and former Director)

After a very pleasant week with family visitors from Luxembourg it has been a fairly quiet month, the days shortening with the arrival of autumn. Now I am in the fall in Washington, looking forward to the XXXI International Mineral Processing Congress, which begins this evening. My report on the IMPC is scheduled for October 14th.

This morning I walked in the mizzle from Capitol Hill to the Lincoln Memorial, before crossing the Potomac River into Virginia to visit the impressive Arlington National Cemetery.

Thursday, 26 September 2024

Dr. Peter Hackett: 1933-2024

Very sad news from Cornwall, that Peter Hackett died peacefully after a few days illness on Monday 24th September at Royal Cornwall Hospital, Truro.

Speaking at the CSM
Annual Dinner, 2021

Peter was the Principal of the Camborne School of Mines (CSM) from 1970 to 1994 and was President of the Institution of Mining and Metallurgy (IMM) from 1989-90.

No one did more to make CSM a modern Institution than did Dr. Peter Hackett, whose legacy will be modern degree courses and post-graduate research programmes, as well as the successful association with the University of Exeter

For most of my stint at CSM (1974-1996) he was Principal and I have a lot to thank him for, as he encouraged my travels around the world to conferences and visiting lectureships.  

After his retirement we caught up, fairly infrequently, at CSM events, and most memorably last November when he celebrated his 90th birthday with staff and students who were at CSM during his tenure.

Bob Pine (Rock Mechanics and Director from 2002-2008), Sally Pine, Barry Wills (Mineral Processing), Barbara Wills, Carol Richards (CSM Associates Secretary 1996-1999), Peter Hackett, Nick Eastwood (ACSM 1974), Steve Pendray (Mineral Analysis), Lesley Atkinson (Geology and Museum Curator), Mary Shepherd (CSMA Secretary 1999-2005) and Pete Shepherd (ACSM 1967)

Our sincere condolences to Peter's family. The  funeral will be held at Camborne Crematorium at 3pm on Wednesday 9th October and will be followed by a Wake at The Old Quay House, Griggs Quay, Hayle, TR27 6JG. To help with planning and catering,  please contact cathie.clarke@gmail.com if you will be attending the funeral and/or the wake, no later than 1st October if possible. Peter made an express wish for family flowers only. If you would like to make a charitable donation, his favourite charity was the Royal National Lifeboat Institute (RNLI).  

I am sure that many of you will have memories of Peter, and I invite you to share them here. 

The IMPC is only 3 days away

Tomorrow I take the night sleeper to London, then on to Heathrow for the 8 hour flight to Washington D.C. for the XXXI IMPC- International Mineral Processing Congress, organised by the SME (Society for Mining, Metallurgy & Exploration).

The IMPC's have a 2-year cycle, but due to Covid disruption next week's IMPC, at National Harbor, Maryland, will be the first since Moscow in 2018 and the first for me since 2016 in Quebec City. The Congress has the theme Mineral Processing for the Energy Transition, addressing how mineral processing is playing an increasingly important role in securing the cost-effective supply of a wide range of minerals for a sustainable and stable future.

Over 800 mineral processors are expected and I am looking forward to meeting as many as possible. MEI is a media partner and I will be publishing a report on the blog on October 14th, so do stop me to say hello and let me have your latest news. I will also be calling at the 23 exhibition booths to report on the latest developments in equipment and services.

It will be impossible for me to report on the papers in the technical sessions. Over 400 have been accepted for presentation, and these are in an array of parallel sessions, but I will report briefly on the plenary and keynote presentations.

It's not too late to register- it's not often that so many mineral processors get together- and there will be much to look forward to at the Congress, including the presentations of the prestigious awards of the International Mineral Processing Council.

#IMPC2024

Monday, 23 September 2024

Was scrapping the proposed coal mine in Cumbria the right decision?

Plans to build the UK's first deep coal mine in more than 30 years have been quashed. after two campaign groups brought legal action over the previous government's decision to grant planning permission for the site near Whitehaven in Cumbria. They claimed the government did not take into consideration the environmental impact of burning the coal extracted but lawyers for West Cumbria Mining said there had been "repeated mischaracterisation" of the plans and the development would have a "broadly neutral effect on the global release of greenhouse gas".

Source: Coal Action Network

Reacting to the High Court judgement, former Conservative MP for Workington, Mark Jenkinson, said the project would have created "well paid jobs" and "huge opportunities for the local supply chain, "If we don't mine coking coal here - which is required for our steel industry, among others, for the foreseeable future - then we import it from countries like Russia." He said that "there is nothing on the horizon" to replace coking coal in the process for making steel,

West Cumbria Mining planned to mine under the seabed to extract around 2.7m tonnes of metallurgical coal annually, solely for use within industry and not for power stations. Approval for the mine was given in December 2022 and although the coal would not be used for power generation critics say the mine would undermine climate targets and the demand for coking coal is declining. 

Supporters claimed that the mine would create jobs and reduce the need to import coal. However there is now a strong argument that there is no significant need for the coal in the UK as the blast furnaces in Port Talbot, Wales, have been shut down by the owners. Tata Steel, in favour of electric arc furnaces. These, however, will not produce 'virgin steel' from iron ore but will be used to melt and recycle scrap.

It may seem paradoxical, but mining of coal is essential in the quest for a zero-carbon society. Metallurgical coal, which would be mined in Cumbria, is required to produce steel, but it is rarely appreciated that fossil fuels, whether from coal or gas, will also be needed for some time yet, in order to help build the electric vehicles and wind turbines of the future. There just aren't enough renewable sources of energy at present to provide the energy to mine and extract the necessary raw materials and to manufacture the multitude of renewable energy devices and electric vehicles which are proposed. The most essential material is steel, the ubiquitous alloy used in construction. A single wind-turbine, for instance, requires well over 300 tonnes of steel, and to make steel we need metallurgical coal from which we produce coke for the iron blast furnaces.

Although environmental considerations are driving the introduction of new technologies, blast furnace related technologies for the production of pig-iron are still by far the most common methods for ironmaking and are predicted to be the single largest process until 2050. The blast furnace is reliant on a plentiful supply of coke, the hot air blast oxidising the coke to carbon monoxide, which reduces the iron ore, hematite, to pig-iron, containing around 4% carbon. Liquid pig-iron is then refined in oxygen converters, which reduce the carbon content to a value dependent on the use for the steel, 'mild steel', which is used for general engineering applications, having a carbon content of round 0.2%.

It is unlikely that technologies that do not use liquid pig iron will dominate in the coming decades, and ore, coal and limestone will remain the main raw materials used to make pig-iron. Existing technologies that produce liquid pig-iron outside the blast furnace are considerably inferior to blast furnace smelting with respect to productivity and integral total fuel consumption, which includes the fuel costs incurred to produce coke, agglomerated ore-bearing materials, hot blast air, and oxygen. The blast furnace process is also the leading technology in terms of the scale of production and has the lowest production costs. It remains the most effective thermal heat transfer reactor for ironmaking and metallurgical coal remains essential for iron and steelmaking. 

The transition to a low-carbon world does, however, require a transformation in the way iron and steel are produced and direct reduction of iron ore with hydrogen is perhaps the most promising. Hydrogen is the most abundant element in the Universe, and although it is present in its elemental form in stars, it is always found combined with other elements on earth, such that its production can be expensive. 

Hydrogen can be produced through several methods, each requiring energy to drive the chemical reaction to isolate hydrogen from, most commonly, water, coal, methane, or ammonia. Around 95% of hydrogen at present comes from fossil fuels, the remainder being the more attractive 'green hydrogen' which is produced by electrolysing water, which is expensive and requires a great deal of energy, preferably supplied by renewable sources. Green hydrogen can be used to 'store' energy, wind turbines, for instance, being used to electrolyse water when they are not needed for power generation, such as at night.

The green transition is not straightforward, and it is evident that fossil fuels will be needed for some time yet. So the question here is, was it the right decision to quash the Cumbrian coal mining application, given that the UK requirements for metallurgical coal have decreased? Or should we mine it, as it can be exported to countries which do need it, creating jobs in the process?

Friday, 20 September 2024

September Cornish Mining Sundowner: more good news on lithium

A balmy late summer evening attracted a big turnout yesterday to Falmouth's Chain Locker for the monthly sundowner.

It was great to see so many Cornish companies represented but a shame that there were no staff from Cornish Lithium. There was good news in last week that Cornish Lithium has received confirmation that the Government has directed that the Company’s Trelavour Hard Rock Project in the St Austell area of Cornwall (posting of 10 December 2020) should be treated as a Nationally Significant Infrastructure Project (NSIP).

Having considered the details of the Trelavour Hard Rock Project against the criteria of the NSIP planning regime, the Secretary of State was of the view that the Project, in and of itself, is nationally significant for the following reasons:

  • the Project is likely to have significant economic impact and will be important in driving growth, nationally and regionally;
  • its influence will impact on a region that is wider than a single local authority area; and
  • it focuses on the extraction of a strategically important industrial mineral. 

Developing the Trelavour Hard Rock Project is an important step in securing the domestic supply of lithium that the UK desperately needs to grow the country’s battery sector, maintain British automotive manufacturing’s competitiveness and accelerate our transition to renewable energy.

It was an excellent sundowner last night, and probably the last outdoors this year. The next sundowner will be at the Chain Locker on Thursday October 17th from 5.30 pm.

Monday, 16 September 2024

Addressing the skills shortage- catch 'em early!

In my recent postings on the skills shortage in the minerals industry (postings of 25th August and 9th September) I highlighted the need to encourage young people to join the mining industry by recruiting young scientists at school leaving age.

But mine surveyor Jake Harris has taken a different approach, with the publication of two books aimed at young children, taking them on rhyming adventures in underground and open-pit mines, educational journeys that help explain the machines and processes behind mining operations. 


The books are perfect for those working in the industry, or those wanting to educate their children on where metals and minerals come from.

Working Deep Down Underground, the first of the two books, is the product of just over 14 months of work between Jake and the popular mining animators, Mining Boom. The words were penned by Jake during flights back and forth to his mine site in Western Australia. 

Working Deep Down In The Pit is the second installment of the book series and it explores what goes on in open pit mining. Jake worked in Kalgoorlie's open pits in the early 2010's and this helped him write the book.

Thursday, 12 September 2024

Announcing Physical Separation '26

Physical Separation '26 will be the 9th in MEI's popular physical separation conference series. The first seven were held in Falmouth, UK but Physical Separation '24 was held 3 months ago in Cape Town and we will be back there again in April 2026 for Physical Separation '26, with the support of our media partners International Mining and Minerals Engineering.

Relaxing at Cape Town's beautiful Vineyard Hotel

In his keynote lecture at Physical Separation '24, James Agenbag, of Mineral Technologies, South Africa, showed why physical separation in mineral processing is of critical importance, as it is the most energy-efficient, chemical-free means of sorting and upgrading minerals. It will become an even more vital first-stage in future flow sheets. In addition, physical separation will also become a critical step in the recycling of batteries, cables, cell-phones and other electronics as we start to close the metal loop and start to re-use more and mine less.

So if you are involved in any physical separation activities -  gravity separation, magnetic and electrical separation, electronic sorting, sizing, classification, solid-liquid separation- then do consider submitting an abstract to the conference. Final papers, which are invited after the conference, will be considered for publication in a special issue of Minerals Engineering after peer-review.

The Vineyard Hotel Conference Centre provides an ideal opportunity for exhibiting your products and services, and 10 booths are available for rental in the coffee and lunch break area. If you decide to exhibit you may also be interested in our sponsorship package, which will give you much exposure before and during the conference.

Coffee break in the exhibition area at Physical Separation '24

MEI Conferences have the reputation of being relaxed, informal events, the sundowners in the Vineyard gardens providing ideal networking opportunities at the end of the daily sessions.

The venue for the conference dinner will be announced later but we can guarantee that it will be a "fun" event!

Physical Separation '24 delegates at the conference dinner in central Cape Town

And finally, an added bonus, Physical Separation '26 will be followed by the 2-day Mineral Processing Circuits '26. Delegates staying on for this will receive discounted registration rates. Full details of this conference will be published soon.

#PhysicalSeparation26

Monday, 9 September 2024

Addressing the skills shortage: memories of Geoff Cox and MIMCU

The posting of 25th August highlighted the skills shortage in the mining industry, and a comment from the UK Mining Education Forum (UKMEF) said that "what we can all agree on though is we need to see some significant changes in how we 'market' the industry to attract future generations into the sector". I replied asking if there were any views on what these "significant changes" might be, but still await response. The UKMEF is a collaboration of mine operators, mining supply chain, health & safety executives and academia and it would be good to know what they are actively doing to recruit young people into the industry. 

Geoff Cox

In the late 1970s I was involved with a similar organisation, the Minerals Industry Manpower and Careers Unit (MIMCU), which was founded and run almost single handedly by the late and great Geoff Cox, asssisted by the admirable Eileen Barrett.

Geoff Cox inspired people with his enthusiasm and he and Eileen visited Camborne School of Mines a number of times, to arrange weekend courses at CSM for not only 6th form students, but also their teachers. It was a great success, and it inspired me to travel around the country talking to school students and staff about the virtues of mineral processing.

At New Mills school, Derbyshire in 1980

The University of Birmingham was also very much involved with MIMCU and it was on a weekend course  to the Ecton Hill copper-lead mine in Staffordshire where I first met the very enthusiastic Terry Veasey, a senior lecturer at Birmingham. Geoff Cox had been especially pro-active in developing a mineral processing option within the Nuffield A-level chemistry curriculum, enabling several thousand students and their teachers to visit the study centre and mine at Ecton Hill.

One of the Ecton Hill courses with Geoff Cox, kneeeling centre

The use of an abandoned copper mine in the Peak District as an educational resource was a realisation of Geoff's vision. On a visit to the Peak District in the early 1960s he saw the "Folly" a building with a green copper spire,  and decided there and then that he had to buy it. This he did, in 1963. Nobody was more astonished than he was to find the entrance to an ancient copper mine in his back garden. Geoff travelled the world on mining business, but I am sure that it was his educational work at Ecton where he found most fulfilment.

In 1970 Geoff was asked to establish,and became the Director of, MIMCU, based at the Royal School of Mines. He established a successful programme to train science teachers through a series of 7-day courses,  The idea was that these courses would establish links between schools, the mining industry, and university departments. Between 1971 and 1978 the programme enabled several hundred teachers to bring groups of sixth-form students to weekend courses introducing them to modern industrial methods that were relevant to school syllabuses. In the 1980s he developed a series of study tours to mining operations in Canada, Scandinavia and elsewhere for teachers and students. These visits showed participants by personal experience the nature, scale, and technological capabilities of the industry, and the prospects for a career in mining.

Geoff had endless enthusiasm for taking parties of school and university students underground and explaining the practicalities of mining. It was his concept that a visit to Ecton Hill should provide not just an insight into historical technologies and activities, but should also stimulate the visitor to consider current and future problems in science, technology, economics, and resource ecology. The techniques established by the people who worked with MIMCU proved to be a cost-effective means of education.

MIMCU itself was funded, at times up to £150,000/year, by large multinational mining corporations including Rio Tinto, Anglo American, and Consolidated Goldfields. However, towards the end of the 1980s with consolidation and reorganisation of the minerals industry, the funding steadily diminished and by 1990 had dried up to the extent that MIMCU was forced to close.  

After the closure of MIMCU Geoff supported the costs of maintenance of the centre out of his own pocket.   Sadly in 1997 he was diagnosed with Parkinson’s disease and needed steadily more support from his wife Elizabeth and his niece Lisa Morrow, but his mind remained sharp and his enthusiasm for mining education undimmed until his death in 2003. However, the problems and costs of running courses in a disused mine were increasing, especially the problems faced by all educational fieldwork today - safety and insurance matters. An Adventure Activities Licence for underground trips partially addressed these problems, but the foot-and-mouth epidemic in 2001 forced a complete suspension of the courses.

I feel fortunate to have known and worked with Geoff Cox and Eileen Barrett. Geoff devoted nearly half his life to giving inspiration to teachers and students alike and I just wish there were more visionaries such as him around today. But of course, no matter how many youngsters are inspired by mining, if there are no university departments to take them, then all is to no avail. In the 1980s undergraduate mining degrees in the UK were offered by the Universities of Nottingham, Leeds, Strathclyde, Newcastle, Cardiff, North Staffs Polytechnic, Camborne School of Mines and Royal School of Mines. Now only CSM remains, reinstating its mining engineering degree course from 2025.

Thursday, 5 September 2024

Special Issue of Minerals Engineering honours Professor Graeme Jameson

Flotation '23 got off to a perfect start last November with a keynote lecture from Graeme Jameson, Distinguished Emeritus Professor at the University of Newcastle, Australia, who is probably our profession's most prolific and respected innovator in froth flotation. the inventor of the Jameson Cell, the NovaCell and the Concorde Cell. In 2018 he was honoured by one of the most prestigious organisations in the world, the Royal Society, which boasts a fellowship of 1,600 of the world’s most eminent scientists. 

In his keynote at Flotation '23 “Mostly froth and bubble – a lifetime of flotation research” he talked about his involvement with flotation since he first saw a flotation cell when he took his first job in the assay laboratory of a tin smelter in Sydney, Australia over seventy years ago.

Four months prior to the Cape Town conference, in July 2023, there was a flotation symposium in his honour at the University of Newcastle, Australia, with many eminent speakers, seen in the photo below. 

The symposium was attended by 130 delegates from 10 countries and I am pleased to see that the papers presented at the meeting have been published in a special issue of Minerals Engineering, now available on ScienceDirect. The Special Issue is edited by Dr. Seher Ata of the  University of New South Wales, Australia, and features papers that reflect Professor Jameson's influence and transformative ideas, covering a spectrum of topics related to froth flotation. 

Last year Prof Jameson was 87 and it was intended to be his retirement year, but I have a feeling we will see him, as always, in Cape Town next year at Flotation '25

Sunday, 1 September 2024

August summary: people power and beautiful places

Two faces of Britain were manifested in the first week of the month.

Inspirational in Paris, where team GB and Northern Ireland enjoyed a tremendous Olympics with some amazing athletic performances.

And despicable across the channel where riots in UK cities were led by far-right thugs, sparked, of all things, by the murders of three little girls in Southport. Prime Minister Keir Starmer said "To those who feel targeted because of the colour of your skin or your faith, I know how frightening this must be. I want you to know that this violent mob do not represent our country. We will bring them to justice". 

Under the same flag!

Swift justice was indeed delivered with hefty jail sentences and a huge police presence. But what was heartening was the huge anti-racism protests by thousands of British people, who came out onto the streets to counter the minority of cowardly individuals who had been emboldened by extremists, who had seized the opportunity to fan the flames of far-right hatred and violence on the back of the most awful tragedy and the spread of misinformation. The show of unity was a welcome reminder that the rioters don't speak for the country. 

The brief episode, which led many overseas governments to advise their citizens to avoid travel to the UK, and the ludicrous boss of X (Twitter), Elon Musk, to tweet that civil war was inevitable, thus came to an end, highlighting the true nature of the British people.

Source The Times 9th August

Cornwall is like another planet. We heard of the riots only via the media, although the closest rioting was just across the border in Plymouth.

On the second weekend of the month Barbara and I headed to Great Britain's most southerly area, the Lizard Peninsula, which was once a geological enigma before the discovery of tectonic plates, as its rocks are very much different from those of the rest of Cornwall (posting of 25 July 2010). We walked between Mullion and Poldhu Coves. Between the two, Polurrian Cove marks the geological boundary between Cornwall and the Lizard, the rocks on the north of the cove being Devonian slates, and on the south hornblende schists of the Lizard (posting of 13 March 2011). 

Polurrian Cove
The impressive south coast cliffs between Mullion and Poldhu
An early morning walk to Mullion
Mullion Cove harbour

The Marconi monument
near Poldhu Cove

Apart from its beauty this is an interesting stretch of coast line, as it is famous as the location of the Poldhu Wireless Station, Guglielmo Marconi’s transmitter for the first transatlantic radio signal. It was common belief that radio waves could only travel in straight lines, so could not navigate the earth's curvature, but Marconi was determined to disprove this. After building a transmitter at Poldhu, Marconi and two assistants travelled to Newfoundland and on 12 December 1901 they received an extremely short signal from Poldhu (three dots representing the code letter 's').

In 1912 Marconi was given a free ticket to travel on the new ocean liner RMS Titanic but was too busy at the time and ironically travelled on the RMS Lusitania (torpedoed off the Old Head of Kinsale on 7 May 1915).  Although many lives were lost when the Titanic sank on 15 April 1912, those saved had radio to thank as the Marconi Station at Chatham, Massachusetts was able to alert RMS Carpathia to pick up survivors.

Cornwall undoubtedly has some of the world's finest scenery, but so does Switzerland's Jungrau region, where Jon and family spent a few days before moving on to Lake Garda in Italy. There was some nostalgia in seeing the grandchildren enjoying the magnificent view of Lake Brienz from Schynige Platte, as it was from here that I commenced my first ever hike, the stunning 16km trail to First. 

It was an unforgettable hike, even though it was 63 years ago!  It was part of the itinerary on my school trip to Switzerland, my first time out of England. It's hard to imagine that back in 1961 a school could even contemplate taking a party of 70 school children on a long, hard hike such as this. There were no trainers then, we all had leather shoes, no sun protection and carried no water! But after 6 hours we somehow made it to First, and then the chairlift (now a gondola) down to Grindelwald and the train back to Interlaken.

Barbara and I must have travelled to and fro by train between Truro and London Paddington hundreds of times, but only occasionally do we take the final few miles from Truro to the terminus at Penzance. It is a fascinating journey as it takes us through the old mining area of Camborne-Redruth and a landscape dotted by the ruined 19th century engine houses, We did this on August 26th, then walked the 3 and a half miles from Penzance to Mousehole for our 57th Anniversary lunch at one of our favourite restaurants, 2 Fore Street.

The busy fishing harbour at Newlyn, between Penzance and Mousehole
1967 and 2024